Underwater pelletiser system

2727 kg/hr (6000 lbs/hr)

product specific gravity 0.96 @ 25 deg C,

feed material form molten,

pellet surface moisture content nil to 0,10%

(1) Trendelkamp diverter valve, type TAV-4, serial #963620, driven by hydraulic power pack

(1) 300 sq ft 316/316L s/steel horizontal shell & tube heat exchanger, manufactured by Kenics (Chemineer), model 300-HEX-915, serial # 995893-01-01, design pressure tube side: 100 barg @ 315 deg C, shell 20 barg @ 315 deg C, jacket on heads 20 barg @ 315 deg C, (299) 12.7mm outside diameter x 2346mm long 316L tubes, single pass tube side, 324mm inside diameter 316/316L s/steel shell, tube plates are 316/316L s/steel clad, (2) 316/316L coned heads with c/steel jacket, overall length 3194mm, openings: tube side: 2-75mm, 2-50mm, shell side: 2-75mm, 1-25mm, 1-12mm, head jackets (each with) : 2-32mm, mounted on (2) fixed cradles, fully insulated and clad

(1) 3 m3/hr @ 220 deg C 316L s/steel MAAG gear pump, type Therminox TX-70/70, manufactured by MAAG pump systems, serial # 50063746, suction pressure 4 bara, discharge pressure 57-71 bara, differential pressure 57-71 bar, driven by 2-speed motor, 15 kw, 3/50/380/415/660/690 volt, 3830 rpm or 3/60/415/460 volt, 4620 rpm motor, mounted on base plate

(1) 304L s/steel Gala centrifugal pellet spin dryer with agglomerate catcher, dryer model 3016-LD, serial #981156, max product 6400 kg/hr, max water 100 kg/hr, max working temperature 80 deg C, rotor speed 780 rpm, 3-rotor screens, 2-dewatering screens, average airflow 2500 NM3/hr, easy access design, rotor is belt driven by a 2-speed motor, 5.5 kw 3/50/380/420/655/725 volt, 1440 rpm or 6.3 kw 3/60/440/480 volt, 1740 rpm, agglomerate catcher is model 9-PSG

(1) 1200mm diameter s/steel vibratory screen separator, 2-deck, model ME-48S15-6-6, manufactured by Midwestern industries inc, serial # 0399-4018, electrics 3HP, 220/380/440 volt

(1) 3420 ltr s/steel slurry base tank with 450 gpm centrifugal pump

(1) Pellet blowing/conveying unit

Control panels, pipework, filters and other ancillaries

product specific gravity 0.96 @ 25 deg C, feed material form molten, pellet surface moisture content nil to 0,10%,

system consists of:

(1) 3X 316 s/steel Black Clawson s/steel underwater pelletiser, model # 114012320, serial # 631955, internal rotary knifes, die plate with (360)

vacuum paddle dryer with dust filter and heated shaft
Order number: 14.-235/24158/00000/2-2871/53
Internal pressure rating -1/+0,5 bar @ 151 degrees C
operating temperature (total volume 11.000 liter)
straight side jacket pressure rated 6 bar @ 151 degrees C (volume 340 liter)
Serpentine (2) 1/2 pipe coil jackets
each coil rated 6 bar @ 151 degrees C (volume 50 liter); heated shaft rated 6 bar @ 151 degrees C ( volume 1120 liter)
(1) bolted for shaft removal; with 3 zone jacket on straight side and 1/2 pipe coil jacket on each head
Agitator shaft is 600 mm diameter and has has paddle agitators with flat blades, mechanical seals, and a rotary joint on one end for heating the shaft. Driven through a shaft mounted gear reducer
Bag filter mounted on top of dryer housing. Openings include: Top - (1) 1000 mm diameter opening for bag filter, (1) 600 mm feed opening, (1) 500 mm manway with cover; center bottom outlet, 340 mm ID / 420 mm OD
With Titanium Grade 2 vertical jacketed dust filter, 10 m3 (353 cubic foot) and 18 cages for filters/ socks. 1000 mm diameter x 2400 mm high, with assist top cover for sock replacement Agitation Seal Type: Mechanical. Dust Collection: Yes. Jacket Pressure: 6 bar. Jacket Temperature: 151 °C. Jacket Type: Half Pipe/Limpet.

• Trailer mounted set. Oil Type Required API CF-4
• Complete Service at 11207, Hours includes New Batteries, Oil & Filters, Air Filters, Fuel Filters.

Note: Drawings show Mills, we did not get some of them. Suitable for installation in Hazardous areas.
Typical working volume is 30-225 liters based on the allowable product density of 1500 kg/m
This fluid bed dryer was designed for Pharmaceutical service and features sanitary design and clean in place
With wet and dry loading ports, internal lighting, and sample ports
Air handling is custom manufactured by ZAir, Type SKG-4
Manufactured of 316 SS construction
This unit is complete with all filters, and accessories
High shear granulator (IPP Stock # 233969) is available at additional cost. 100 kg

ribbon mixers with cylindircal housing,
ribbon agitator
stuffing box
weight motor 660 kg,
inlet and outlet filters

• reverse jet filters,
• 600 liter capacity chamber
• weld dished top
• unit has 10 x filter elements
• max operating pressure 6.2 bar @ 60 degrees C, min operating temperature -30 degrees C,
• filter with carbon steel fan
• design pressure 6.9 bar
• filter with carbon steel fan, manufactured by Turbovent, type VR25L-1343000, serial #22442, driven by a 2-speed motor,7.5 kw, 3/50/400-690 volt, 2915 rpm or 9 kw, 3/60/440/480 volt, 3510 rpm, openings side 1-450mm inspection port, 1-75mm, bottom 1-500mm discharge,
• unit mounted on carbon steel skid,

Positive Displacement Rotary Lobe blower
Series RBS, size 65/F
includes Inlet and Exhaust filters.
With patented special three lobe profile rotors with LOW-pulse system to reduce the pressure pulsations.
Flow rate up to 1072 m3/h , solute inlet pressure starting from 450 mbar, maximum outlet temperature 150°C
Material: rotor, shaft and housing (steel casting)
Material: tooth wheels (18NiCrMo 5)

Drais Mannheim plow type Rotary Vacuum Dryer system with a dust collector Plow blades on mixing shaft and choppers mounted in side wallUnit has Carbon steel internalsWith an (6) choppers/homogenizers, each 7,5 Kw, 1500 rpm3/50/230/400 voltDryer includes: 42 square meter S316SS tube & Head, carbon steel shell horizontal vacuum condenser manufactured by Shin Meiwa Industry, Kobe Japan rated ).5 Bar @ 90 degrees C in the shell, 6 bar @ 42 degrees C in the tubes. A top mounted dust collector, a vacuum pump and control panel. Vertical dust collector has eight filters, each is 150mm diameter x 1500 mm long, estimate filter area at 46 m2 (504 sq.ft.). Jacket Temperature: 140 °C.

• 316L stainless steel electro highly polished inside/outside hopper,
• pressure -0.5/0.5 bar @ 100 degrees C,
• pneumatic actuated valve on bottom discharge,
• hopper with a 316L electro polished 98 liter stainless steel PTS 400-C (powder transfer system), serial #PTS-4587, pressure -1/3 bar @ 100 degrees C,
• design code PED group 2, Cat 1, Module A,
• with (2) filters

120 kg
Aeromatic Fluid bed dryer/ coater
Com.No. 88 91 42
Bowl volume is 240 liters
System utility requirements are:
Steam maximum 150 kg/h @ 6 bar g
chilled water maximum 5.4 m3/hr 27 degrees C inlet temp
compressed air 45 Nm3/hr @ 6 bar
Motor: 3 phase
Electric
System accessories include a heating coil with 10 bar housing pressure for air heating, air inlet filters and cooler, 22 Kw system Fan rated for 10 bar/s, Airflow 0.25-0.83 m3/s at static pressure 10.00 pa; product filter with shaker discharge, and a bin lift system
system Fan rated for 10 bar/s
Airflow 0.25-0.83 m3/s at static pressure 10.00 pa
product filter with shaker discharge, and a bin lift system
Electrical controls available with unit

• Max Capacity 1600 kg
• Stainless steel highly polished Glatt fluid bed dryer system, manufactured by Glatt AG (Switzerland), nominal capacity 500 kg, max capacity 500kg, approx. 3m diameter drying chamber, stainless steel bowl, dimensions 3m top diameter x 1.1m high x 1.1m bottom diameter, bowl fixed to a lifting mechanism, internal filters with hoist, (2) inspection doors for filter, suppression system, system include: blower, dust filter, air handling unit, control panels, duct work and other ancillaries

Documentation shows Mills but we did not get some of them. With spare product containers. (read below) 60 kg
Explosion shock resistant fluid bed dryer.
Designed for cGMP production, it is a contained system, and can be used for other process’ such as food agglomeration and drying
Model - MP2/3-K2-F1/2
Rated for Maximum absolute pre pressure of 11 bar
and Maximum explosion over pressure of 12 bar
Total volume 610 liters
typical working volume is 18-160 liters
based on the allowable product density of 1500 kg/m
This fluid bed dryer was designed for Pharmaceutical service and features sanitary design and clean in place
With wet and dry loading ports, internal lighting, and sample ports
Designed for liquid/binder addition, it includes the Peristaltic transfer pump. This dryer is part of a contained system, product never reaches outside the unit. It is also integrated to work with products upstream and downstream. Designed for easy and quick cleaning and changeovers, the clean in place and all the operations are completely automated, and can be controlled at a local operator station
Air handling is achieved with a custom manufactured unit by ZAir, Type SKG-4,2 507-68273-1
Manufactured of 304 SS construction, it’s rated for 130-670 m3/Hr. at 20-80 degrees C
This unit handles all the air heating, cooling, and humification duties
The Main fan is driven by a 12.7 kW AC motor, and it also has a HEPA filter
This unit is complete with all filters, and accessories
High shear granulator available (IPP Stock # 233967. This unit also has spare product containers. Product containers are FBP 07304A.FBP101, # 001, built 2019, with Product container trolly. FBP 07304A.FBP101, # 002, built 2019, with Product container trolly. FBP 07304A.FBP101, # 003, built 2019, with Product container trolly
Unit comes with one product container, all other additional equipment is available at an additional cost Explosion-Shock Resistant: Yes.

Four round cartridge filters
Mounted on legs

with cylindircal housing
ribbon agitator
motor : 500 V/78 A/50 Hz/1485 rpm
weight motor 660 kg,
inlet and outlet filters, and documents

with cylindircal housing
ribbon agitator
stuffing box
weight motor 660 kg,
inlet and outlet filters, and documents

550 KVA, diesel engine driven electric generator.
Engine manufactured by Deutz;
Generator: 550 KVA, 1500 rpm, 795 amps, 50 Hz.
Unit rated 550 KVA, 3/50/400 volt, 1500 rpm.
Driven by diesel engine Type BF16M716, serial #5252569, rated 625 HP, 1500 rpm.
Air cooled, (16) cylinder, (2) sets of (8) cylinders each with turbocharger and intercooler.
Intercooler rated 4 bar. Unit with (4) air filters, built-on control panel. Skid mounted.

APV spin flash dryer system
1450 Kg/Hr air flow , 685 Kg/Hr feed volume
70% DS in the feed, 485 Kg/Hr powder production @ 1% humidity.
Direct heated, 22 NCuM/Hr gas conusmption, 15 Kw power consumption, 7 NCuM/Hr Compressed air consumption
With air Heater, filters etc. Does not include controls.

250 Kg
Aeromatic Fluid Bed Dryer / Aeromatic fluid bed spray granulator
Aeromatic type STRE 0,
86.20 H
food grade high performance fluidized bed drying system
rated 109,200 Kcal/hr
Pressure shock resistance 2,0 bar, vessel volume 610 liter, 0,86m²
The system includes dryer, powder filling station, pneumatic system, air and product filters
steam air heater (CS)
rated 5,5 bar @ 200 degrees C
Cooler, and dry product containers
Originally used for flour and starch drying in a food processing plant
Rated for Flour: inlet moisture 14-16%,outlet moisture 7%,drying temp 70 C. Starch: inlet moisture 15-17%,outlet moisture 5%,drying temp 70 C.

400 to 1200 Lb./Hr., Aljet Roto-Jet mill system designed to grind particles sized from 0.5 to 45 microns. This 304 SS product contact system features all the equipment needed to get into operation immediately, including major equipment, controls, and all associated ductwork. Major components are as follows: One(1) Aljet Roto Mill, Model 30, serial # P-11737-E, 304 SS construction, with integral dynamic classifier. The mill is rated for up to 150 psi, from 40 degrees F to 100 degrees F. The Roto-Jet has opposing grinding nozzles, (4) 11mm in size. The jet mill requires 1800- 2300 scfm of clean air 70 degrees F at 100 psi. The classifier is a model 30 RJ rated for 2000 cfm with a maximum rpm of 3,500 rpm. The classifier is driven by a 30 HP AC motor, with adjustable speed. Adjusting the speed of the classifier controls the rate and particle size of the mill. One(1)Acrison feeder, 304 SS contact, screw type, that feeds product to the mill. It is a model FHM01206, # 749040, with an input HP of 1.5, and a ratio of 15:1. The variable speed drive motor is slaved to the speed of the classifier to control feed to the mill. One(1) exhaust fan, manufactured by American Fan Co., model # R-13403 handle the air movement through the system. Its constructed of carbon steel, and rated for 2017 CFM at 60” SP. This fan is driven by a Siemens AC motor rated for 30 HP at 3600 rpm, and requires 60 hz/3ph/230-460 volts. The frame size is 286TS and its a TEFC motor. One(1) dust collector manufactured by Sly, handles the chore of keeping things de-dusted. The dust collector is 304 SS for product contact and the plenum, and has 432 Sq. Ft. of filtration area. It contains (36)- 16 oz. cloth filters with cages, 5.75” diameter x 6’ long. The air to cloth ratio is 2.89:1. This duct collector also has a 18” x 36” explosion door and fire suppression can be added. The system includes all controls, rotary air locks, and ductwork to set up the machine. The footprint of this machine requires the approximate size of 23' wide x 10' deep x 20' high.

Rotary vacuum paddle dryer system
system includes tanks, filters, pumps and other ancillaries Dust Collection: Yes. Jacket Material: Stainless Steel Other. Jacket Pressure: 94.3 psi. Jacket Temperature: 329 °F. Jacket Type: Half Pipe/Limpet.

rotary screw compressor system
oil flooded, fixed speed design contained in soundproof cabinet, compressor with (1) ingersoll rand "thermal mass" TMS250 cycling refrigerated air dryer, SR # TMS250-503/3862, max allowable pressure 16 bar, refrigerant 5.8kg of R134A electric's 3/50/380-420 volt, min ambient temp 0/143 degrees c, max inlet temp 55 degrees c, (2) ingersoll rand IGRP/IRHE 706 high efficiency pre-filters, (1) domnick hunter CP375 activated carbon tower filter (oil vapor removal > 0.003ppm),

Rotary screw compressor system
oil flodded, variable speed drive, contained in soundproof cabinet, conpressor with: (1) ingersoll rand "thermal mass" TMS250 cycling refrigerated air dryer, SN: TMS250-0503/3863, max allowable pressure 16 bar, refigerant 5.8kg of R134A, electric's 3/50/380-420 volt, min ambient temperature 0-43 degrees c, max inlet temperature 55 degrees c, (2) ingersoll rand IRGP/IRHE 706 high efficiency pre-filters, (1) domnick hunter CP375 activated carbon tower filter (oil vapor removal > 0.003ppm)

Discharge Cone and Parts Material: 321 SS
Dirty Air Chamber Dimensions: 36” diameter x 45” long
Vertical
Removable top cover, 321 SS cyclone discharge cone
Discharge Cone: 48” diameter x 12” with a 5” inlet, and a 36” tapered cone to a 5” outlet on bottom
Top cover is removable for access to filters, and is counter weighted and secured by Stay Con clamps
Bottom cyclone has two 10” wide x 24” long access doors,(orientated 180 degrees).
Two 12” diameter x 26” long cartridge filters
Each filter has 175 pleats, 2" wide x 25" long
Each cartridge has 121 sq. ft. of surface area
Four 6” x 9” lugs for mounting, attached at top of bottom cone weld seam
One 5” clean air discharge
One 5” clean air discharge, one 24” inspection door for man way or pressure relief disk.(not available)

1325mm high bottom cone section
internal pressure -1/6 bar @ -30/150 degrees C (13500 liter), jacket -1/10 bar @ -30/150 degrees C (270 liter),
cone side: 9-80mm (1 for jacket), 1-50mm, 1-25mm openings
TUV certified
Valves, filters, pipework, etc. may be available.

feed rate 27.50m3/hr, raw water flow to system 27.50 m3/hr, feed pressure 14.19 bar, flow factor 0.85, permeate flow 21m3/hr, recovery 76.36%, feed temperature 5 degrees C, feed TDS 408.99 mg/l, osmotic pressure 0.18 bar, concentrate 0.72 bar, average 0.45 bar, 5m3/hr concentrate discharge, all parts skid mounted, System consists of (16) reverse osmosis cells, manufactured by Protec Ariswi, type Pro 8-300, max operating pressure 20.6 bar (300psig) @ -7/49 degrees C (20/120 degrees F), CE, (2) 30m3/hr @ 137.9m head 304 stainless steel inline centrifugal pumps, manufactured by Grundfos, type CRN32-9 A-F-G-E-HQQE, model B96122367P11734, driven by 18.5kW, 3/50-60/380-415/660-690/380-480/660-690 volt, 2940-2950/3520-3560 rpm motor (2) 320mm diameter 316L stainless steel cartridge filters, manufactured by protecno (AVT), model SH123, type 037.123.1, (12) 30” high cartridges, 89 liter, design pressure 13 bar @ 0/150 degrees C, (1) 200mm diameter 304 stainless steel cartridge filter, (1) 1000 liter fibreglass resin vertical tank, manufactured by Naldi Ecologia, pressure atmospheric @ ambient temperature (=<45 degrees C), 1m diameter x 1.4m straight side, flat top and bottom, mounted on legs, (2) 10m3/hr @ 129m head 304 stainless steel inline centrifugal pumps, manufactured by Grundfos, type CRN10-16 A-FGJ-G-E-HQQE, model A9650129P31734, driven by 5.5kW, 3/50-60/380-415/380-480 volt, 2920-2940/3510-3550 rpm motor, (1) 1800 liter plastic vertical RO concentrate agitated tank, flat top and bottom, 1.2m diameter x 1.6m straight side, (1) plastic horizontal Liquid cell membrane, manufactured by Liqu-cel membrane contractors, 320mm diameter x 700mm straight side, 2-bolt dished ends, (1) small plate heat exchanger, other ancillaries include pipework, valves, control panels, etc