distillation column
reflux splitter and decanter tank
National board stamped
Rated 150/FV @ -20 to 450 degrees F internal.
8-1/8" ID x 117-3/8" length, bolted top and bottom]
Schedule 20 straight side, bottom head is 0.250" thickness
Top head is 8" x 3" concentric reducer with 3" 150 lb flanged end, bottom head is dished.
Column has (11) Glitch cartridge type perforated trays, 0.074 thick 316SS.
485 lbs empty weight. Diameter (1): 203.2 mm (8 in). Length (overall): 3,048 mm (120 in). Pressure: 10.3 bar (150 psi). Temperature: 232.2 °C (450 °F).
3" diameter x 36" straight side, With (10) Glitsch cartridge type perforated sieve trays.
Top head is a 3" to 1.5" concentric reducer. With reflux splitter and decanter tank. Diameter (1): 76.2 mm (3 in). Length (overall): 914.4 mm (36 in). Pressure: 20.7 bar (300 psi). Vacuum: Yes. Temperature: 232.2 °C (450 °F). Number Of Trays: 10. Tray Type: Sieve Tray.
distillation column with reflux splitter and separator tank Top head is a 3" to 1.5" concentric reducer Includes a reflux splitter and separator tank Diameter (1): 76.2 mm (3 in). Length (overall): 914.4 mm (36 in). Pressure: 20.7 bar (300 psi). Vacuum: Yes. Temperature: 232.2 °C (450 °F). Number Of Trays: 10. Tray Type: Sieve Tray.
Fabrik #7244 pressure 6 bar + vacuum @ 200 degrees C (16750 liter) 980mm internal diameter x 21850mm straight side, internal valve trays 400mm spacing between trays ladders and platform may be available Diameter (1): 1,000 mm (39.4 in). Length (overall): 22,650 mm (891.7 in). Pressure: 6 bar (87 psi). Vacuum: Yes. Temperature: 200 °C (392 °F). Number Of Trays: 40.
tray/distillation column design pressure 3.2 bar + vacuum (15500 liter) (23) 316Ti stainless steel (1.4571) internal single flow sieve trays with weirs, 400(1000)mm tray spacing, Diameter (1): 1,200 mm (47.2 in). Length (overall): 15,000 mm (590.6 in). Pressure: 3.2 bar (46.4 psi). Vacuum: Yes. Number Of Trays: 23.
platform and ladders maybe available Diameter (1): 1,762 mm (69.4 in). Diameter (2): 1,512 mm (59.5 in). Length (overall): 34,000 mm (1,339 in). Pressure: 1 bar (14.5 psi). Vacuum: Yes. Temperature: 150 °C (302 °F). Number Of Trays: 51. Tray Type: Valve Tray.
Shell thickness 0.25" /0.1875. Head thickness 0.1875" minimum. Internal coil rated for 100 psi at 250 degrees F. (306 SS coil) 25 Glitsch Ballast trays type A-1 With OSHA ladders and platforms. Diameter (1): 3,048 mm (120 in). Length (overall): 22,784 mm (897 in). Pressure: 0.34 bar (5 psi). Temperature: 148.9 °C (300 °F). Number Of Trays: 25. Tray Type: Valve Tray. Vacuum system Type: Ejector.
(manufactured to code but not stamped) with davit for removal Heads 3/16" thick. With (10) Sieve trays, Approx. 115 3/4" puched holes with down commers. Diameter (1): 762 mm (30 in). Length (overall): 6,706 mm (264 in). Pressure: 0.69 bar (10 psi). Temperature: 126.7 °C (260 °F). Number Of Trays: 10.
Shell mfd by Elliot Copper and Brass Co. trays mfd by Fritz W GGlitsch Ballast trays Diameter (1): 762 mm (30 in). Length (overall): 17,678 mm (696 in). Pressure: 1.03 bar (15 psi). Vacuum: Yes. Temperature: 204.4 °C (400 °F). Number Of Trays: 28.
tray distillation column With 24 Nutter SVG v-grid trays, manufactured of 14 Ga. 304L SS. V-Grids are 2.5" SVG with 500 opening (288 per tray) Hardware and bolting on trays are 304 SS V-Grids are 2.5" SVG with 500 opening (288 per tray) Hardware and bolting on trays are 304 SS Tray spacing is 28", single pass each tray Pressure at trays is 59-62 psi (on Isopropyl alcohol) Construction is 11 courses with welded dish bottom and top heads Top head is 0.375" thick, bottom head is 0.625" thick, Diameter (1): 1,829 mm (72 in). Diameter (2): 63.5 mm (2.5 in). Length (overall): 25,908 mm (1,020 in). Pressure: 5.2 bar (75 psi). Vacuum: Yes. Temperature: 232.2 °C (450 °F). Number Of Trays: 288.
Complete late model solvent recovery system at 60% (weak feed) increasing the solvent to 85% (262 gpm of product) Isopropanol This process was designed to efficiently turn down to 65 GPM and steam to perform the separation It also includes a complement of coolers, heaters, condensers and pumps This complete process unit is a turnkey, and stand-alone operation that includes all piping, field instrumentation, pumps, structural steel, and other accessories Weak Isopropanol or other solvents, from storage (pretreated with anti-foaming agents) is preheated and fed to the column The feed rate to the column can efficiently fluctuate between 300 -65 gpm depending on the plant needs. High pressure steam is the driver for the distillation. Overheads are condensed in an air fin heat exchanger, and the overhead product returns to a storage tank for re-use, with a slip stream consumed as reflux The bottoms product are mainly water which is used to pre heat the feed, then sent to waste water treatment. Major Equipment is as follows: Column: 304 SS tray column manufactured by Hebeler. Rated for75/FV psi at 450 degrees, the unit is skirt mounted and 72” diameter x 85’ overall height. It has 24 304SS Nutter SVG v-grid trays. Overheads Condenser :109,327 Sq.Ft., (4,712 Sq.Ft. Bare) CS, Forced draft fin fan air cooled heat exchanger. Rated for FV/150 psi at 350 degrees F. Built to ASME code and certified by Hudson Products Corp. Size 13.50/11-35, type 2FPVA. Size 13’ x 6” x 30’. Plug type header single pass, Inlet nozzle size two 10”, Outlet nozzle size two 6”. 300 straight tubes, CS, I”OD x 30’ long with 11 aluminum fins per inch. Two Hudson Fans, 6,300 FPM tip speed. 23.6 Horsepower each. Fan speed is 183 RPM. Fans driven by two marathon Electric AC motors, 1160 rpm, 30 HP, 460/3/60, explosion proof with 100% variable speed drives. Heat Exchanger: 2305 Sq.Ft., 304 SS, Alfa Laval spiral heat exchanger. Rated for 150 psi at 350 degrees F. Designated for the Feed/Bottoms heat exchanger. Heat Exchanger: 1113, Sq.Ft., 304 SS wetted with CS shell horizontal shell and tube heat exchangers Manufactured by Atlas and rated for 150 psi at 350 degrees F. These units are TEMA type N-E-N designed for easy maintenance. For a complete list of all the equipment available with the unit please contact a sales associate at our World Headquarters, contact information is below. This is an opportunity for substantial savings, in Engineering, Equipment and construction cost and time, if you are considering this type of process. The entire system is bolted construction to facilitate ease of disassembly and moving. This unit has a complete documents package, including PFD’s, PID’S, mass flow and balance sheets for three different operating scenarios, and maintenance records. Product Flow Rate: 68.1 m3/h (300 GPM). Diameter (1): 1,829 mm (72 in). Pressure: 5.2 bar (75 psi). Temperature: 232.2 °C (450 °F).
vertical tray rectification column system bolt bonnet bottom fully insulated and clad system includes: (1) 16 square meter stainless steel tube and shell vertical reboiler condenser manufactured by Kuhni, (1) 40 square meter stainless steel tube and shell horizontal heat exchanger (overhead), manufactured by Kuhni, (226) 25mm diameter x 2.5m long tubes, (2) bolt flat heads, 630mm dimeter shell, 3056mm total length, (1) 4 square meter spiral tube vertical heat exchanger, manufactured by Kuhni, operating pressure on both sides atmospheric at room temperature, weld dished top and bottom, 495mm diameter shell x 1003mm total height, (1) 10 square meter spiral tube vertical heat exchanger, manufactured by Kuhni, operating pressure on both sides atmospheric at room temperature, weld dished top and bottom, 694mm diameter shell x 1800mm total height, (1) 2500 liter 316 stainless steel horizontal tank (decanter), manufactured by Kuhni, pressure internal atmospheric, 1094mm diameter x 2500mm straight side, weld dished ends, mounted on saddles, (1) 100 m3/hr vacuum pump skid, driven by 3.6kw, 3/50/380 volt, 1450 rpm motor Diameter (1): 800 mm (31.5 in). Length (overall): 9,376 mm (369.1 in). Pressure: 1.01 bar (14.7 psi). Number Of Trays: 35.
(1.4435) tray column with sump tank sump tank 1.1 bar @ 102 degrees C (1270 liter), 600mm diameter x 8700mm total height, (33) internal 316L stainless steel Varioflex valve trays, approx 200mm spacing, column in 3-sections ( 2-sections 2420mm high, 1- section 2260mm high), column with (1) 26.2 square meter 304 stainless steel (1.4301) tube and shell vertical condenser, manufactured by GIG, design pressure tube side 6 bar @ 35 degrees C, shell atmospheric @ 64 degrees C, (194) 17.2mm diameter x 1.2mm thick x 2.5m long 304 stainless steel tubes, 4 pass tubeside, single pass shell side, 419mm diameter 304 stainless steel shell, condenser fits on to the top of the column, (2) 3.5 m3/hr @ 34m head 316 stainless steel centrifugal pumps, type NCL oh 32/165, manufactured by Dickow Pumpen, 2.1 kw, 2900 rpm, EX design, mounted on a baseplate Diameter (1): 600 mm (23.6 in). Pressure: 0.1 bar (1.45 psi). Temperature: 102 °C (215.6 °F).
vertical jacketed column Jacket rated 125 psi @ 350 deg F Repair tag, from Pfaudler, # E679-8099 Repair tag Ceramic Coatings, 1986 MFR.# 4*28145 (4) brackets. Diameter (1): 660.4 mm (26 in). Length (overall): 3,048 mm (120 in). Pressure: 2.4 bar (35 psi). Temperature: 176.7 °C (350 °F). Glasslined: Yes.
Fractional distillation is the most common industrial separation process. Because distillation uses significant energy for both heating and cooling, it can account for half or more of a particular plant's entire operating costs. It's important to save on the capital equipment of a new distillation plant or an expansion project. Buying previously owned, aka used or second hand, distillation columns saves capital.
Another reason to consider buying used or second hand distillation columns is that the most effective ways to reduce distillation operating costs are through process optimization and control techniques, such as measuring differential pressure, not by buying newly manufactured columns.
IPP's stock of fractionation columns were used in a wide array of applications such as solvent recovery columns in Benzene, Toulene, Styrene, VCM plants, purification columns and light alcohol distillation columns in specialty chemical plants, steam stripping columns in the agrichemical/fertilizer industry at ammonia, urea, and di-methyl amine (DMA) plants, in VOC scrubbing systems for removing unreacted olefins and hydrocarbons found at PET plants and high vacuum batch distillation processes among others.