Chemical Processing Equipment - Used and Surplus Inventory | IPP

• New Base Reactor Body (with covers) Bare reactor price in sales comments.
• Can be upgraded w/ drive system to reactor
• Both ASME National Board # and CE Marked
• Interchangeable with UGE Agitation Systems & Pfaudler Agitation Systems

98.6% water evaporation4-effect falling film evaporator system Designed by Fritz Voltz sohn feed rate 3.4m3/hr, product 1.3 m3/hr Feed to 1st evaporator is 3.4 m3/hr @ 34.8% concentration and @ 104 deg C vacuum @ 4th evaporator 130 mbar Evaporator concentrations are: 1st = 42.1% @ 116 deg C2nd = 55.8% @ 107 deg C, 3rd = 91.3% @ 81 deg C, 4th = 98.6% @ 98 deg C System consists of:(3) 46 square meter 316 stainless steel tube, head and shell falling film evaporator (1st , 2nd, 3rd effects), manufactured by APV, design pressure tubeside 0.69 bar + full vacuum @ 130 degrees C, shell 3.10 bar + full vacuum @ 140 degrees C, working pressure tubeside 0.207 bar @ 120 degrees C, shell 2.07 bar @ 130 degrees C, (44) 50mm diameter x 18 SWG X 7m long 316 stainless steel tubes, 316 stainless steel tube sheets, 560mm diameter 316 stainless steel shell with expansion joint, (1) 316 stainless steel bonnet head, (1) bolt dished bottom head, mounted on a carbon steel skirt(1) 6 square meter 316 stainless steel tube, head and shell falling film evaporator (4th effect), manufactured by APV, design pressure tubeside 2.5 bar + full vacuum @ 150 degrees C, shell 2.5 bar + full vacuum @ 150 degrees C, (14) 44mm diameter x 16G x 3.5m long 316 stainless steel tubes, 323.9mm diameter 316 stainless steel shell with expansion joint, 4295mm overall height, (1) 316 stainless steel flat bonnet head, (1) weld coned bottom, effect attached on top of a 720 liter 316 stainless steel vertical pressure separator/tank, manufactured by APV, design pressure 2.5 bar + full vacuum @ 250 degrees C, 792mm diameter x 1.5m straight side, weld dished top and bottom, mounted on legs(3) approx 600 liter 316 stainless steel vertical separators, manufactured by APV, design pressure 10 psig + full vacuum @ 130 degrees C, 775mm diameter x 1219mm straight side, weld slight coned top, weld coned bottom,(1) 10.6 square meter 316 stainless steel tube and shell horizontal condenser (1st stage), manufactured by APV, design pressure tubeside 2.5 bar + full vacuum @ 150 degrees C, shell 2.5 bar + full vacuum @ 150 degrees C, (34) 25mm diameter x 16G x 4m long 316 stainless steel tubes, (2) 316 stainless steel flat heads, 406mm diameter 316 stainless steel shell, 4.5m overall length, mounted on saddles(1) 11 square meter 316 stainless steel tube and shell horizontal condenser (2nd stage), manufactured by APV, working pressure tubeside 2.07 bar @ 35 degrees C, shell -0.9 bar + full vacuum @ 50 degrees C, (76) ¾” x 18 swg x 4145mm long 316 stainless steel tubes, (2) 316 stainless steel flat heads, 300mm diameter 316 stainless steel shell, overall length 4523mm, mounted on saddles,(3) approx 132 liter 316 stainless steel vertical pressure tanks (flash vessel), manufactured by APV, design pressure 2.5 bar + full vacuum @ 150 degrees C, 400mm diameter x 750mm straight side, bolt dished bonnet head, weld dished bottom, mounted on legsProcess operationThe first 3 evaporators are falling film and tube (shell & tube) evaporators, where the product flows up and down through a series of tubes which are surrounded by a heating medium, steam @ 1.8 bar is used as the heating mediumThe hot liquid from each evaporator is fed to its associated “separator” in which the vapour separates from the liquid and is drawn off,The 4th evaporator uses a “once-through” falling film concentrator, the unit is similar to that of a shell & tube heat exchanger except that the product falls down the unit through a number of pipes which are surrounded by a heating medium, steam @ 1.8 bar is used as the heating medium, Vacuum @ 130mbar is applied to the 4th evaporator, which draws the vapour through the first 4 evaporators.After the 4th evaporator the product is fed through a heat exchanger, where it cools the product to between 50 deg C and 70 deg C, water is used as a cooling medium, from there the product goes to storage tanks (not available)

Rated FV/300 psi @ -20 to 425 degrees tube side; FV/50 psi @ -20 to 425 degrees F shell side.
with glass lined clamped heads Tube Number: 18. Tube Diameter: 0.75 in. Tube Length: 216 in.

UNUSED

Internal finish 240 grit buff polished-Bright polished, external buff polish to a matte finish. ASME NB rated, and "U" stamped.

welded dish heads (2:1) 12 mm thick

Coil: 114 mm OD x 4 mm thick,

Limpet covers bottom dish and 2615 mm of straight side (pitch 150mm). Coil heating surface area.

With Insulation rings and upper drip ring. Two top lifting lugs and one tailing lug.

20" Manhole with Cover and davit arm assist, one 6" sight glass, Support Type: Lugs.

• Falling film evaporator with mechanical vapor recompression, part of a Zero Discharge System (ZLD). The Evaporator includes the following major components: the evaporator, a circulation pump, a compressor, the deaereator, a distillate system, the feed heaters, and associated pumps. Each evaporator shares a common feed tank and seeding system.
• This evaporation system was previously used in a Zero Discharge System by a major Utility company. It was designed and engineered by Bechtel, and utilizes a seed-slurry process to maintain heat transfer tubes in a scale controlled manner. The process has been maintained in excellent shape.
• The main evaporator (Plant # BC-1/2) is a Model 130T designed by RCC and manufactured by Plant Maintenance Services, and has 13,000 square foot of surface area in the tube section. The construction Alloys are Titanium, AL6XN, and 316 SS. The design conditions for the condenser shell are 8 psig internal and 2 psig external at 250 degrees F. The condenser tubes are rated for full flooding and 8 psig external at 250 degrees F. The floor and sump are rated for full flooding and 2 psig at 250 degrees F. The evaporators dimensions are 88" OD at the condenser, 106" OD in the mid section and 134"OD at the sump/skirt. Overall height is 54' 11". The unit is skirt mounted. The tubes are 2" OD x 0.028" wall thickness x 24' long with a titanium top tube sheet and a AL6XN bottom tube sheet. The vessel includes two 30" manway for top and side access, and structural steel with stairs and platforms.*The recirculation pump(Plant # P-034-A/B) is an AC/ITT single stage, open impeller, horizontal centrifugal pump. It is a model # 150, size 14 x 12 x 21 PWO, with packing on the main shaft. It is rated for 5000 GPM at 40' TDH. The material of construction is Austenitic SS (CD4MCU). It is a base mounted direct coupled pump, driven by a 75 HP AC motor. The motor is rated for 60 Hz, 3 ph, TEFC with a 497 T frame.Mechanical Vapor recompression is provided by a Roots centrifugal blower( Plant # C-002-A/B), in a skid mounted package with an electrical driver. The blower is a Type 360IB, serial # HA3352. It is rated for 1233 lbs./minute, with an inlet volume of 30,003 ACFM, at 14.82 psi, with a specific gravity of 0.622. The inlet temperature is rated for 217 degrees F and the discharge pressure is 20.2 psi. It operates at 7309 RPM. It has a Lufkin gear increaser, and is driven by a Siemens 1000 HP ac motor. The motor is rated for 3/60 1460 volts. The skid mounted unit includes controls, oil system, and oil cooler.

• Body Only, base body
• Four Bosses for agitator.
• Glass type PureGlass (Pharma Grade)
• Exterior Paint :UGE blue Acrylic Polyurethane
• legs with flat plate feet, with 18” clearance bottom nozzle to floor.

• Compabloc welded plate heat exchanger
• design pressure process side: 6 barg + full vacuum @ 0/185 degrees C (34.6 liter),
• service side: 8 barg + full vacuum @ 0/185 degrees C (33.6 liter),
• 1+1-pass process side,
• 4-pass service side
• (80) Hastelloy C22 welded plates
• openings process side: 1-150mm, 1-80mm, 1-50mm, service side: 2-80mm
• mounted on lugs
• design code: AD-Merkblatt Ed.2000

Manufactured by Estrella AG in Ettingen, Germany Packed column consisting of (3) Clamped mid sections, each 2.000 mm long x 788 mm inside diameter, openings each section: (1) NW 150, (1) NW 50; (1) clamped dished top, 1.120 mm long x 788 mm inside diameter

600mm inside diameter x 14.200mm overall height glass packed column. Manufactured by Schott Schleiffer Chemie-Technik in Switzerland Number of main parts: 13 Number of glass middle sections: 11 Glass cover top height: 400mm Glass cover top inside diameter: 600mm Glass cover top openings: (1) NW 200, (2) NW 25 Glass cover bottom height: 300mm Glass cover bottom inside diameter: 600mm Glass cover bottom openings: (1) NW 100 First middle section height: 600mm First middle section inside diameter: 600mm First middle section opening: (1) NW 80 Second middle section height: 1.500mm Second middle section inside diameter: 600mm Second middle section openings: (2) NW 50, (2) NW 25 Third middle section height: 1.500mm Third middle section inside diameter: 600mm Third middle section openings: (3) NW 50 Fourth middle section height: 1.500mm Fourth middle section inside diameter: 600mm Fourth middle section openings: (2) NW 25, (1) Fifth middle section height: 1.500mm Fifth middle section inside diameter: 600mm Fifth middle section openings: (2) NW 25 Sixth middle section height: 600mm Sixth middle section inside diameter: 600mm Sixth middle section openings: (1) NW 80 Seventh middle section height: 1.500mm Seventh middle section inside diameter: 600mm Seventh middle section openings: (2) NW 50, (2) NW 25 Eighth middle section height: 600mm Eighth middle section inside diameter: 600mm Eighth middle section openings: (1) NW 150 Ninth middle section height: 1.500mm Ninth middle section inside diameter: 600mm Ninth middle section openings: (2) NW 50, (2) NW 25 Tenth middle section height: 1.500mm Tenth middle section inside diameter: 600mm Tenth middle section openings: (2) NW 25 Eleventh middle section height: 1.200mm Eleventh middle section inside diameter: 600mm Eleventh middle section openings: (1) NW 150, (2) NW 100, (1) NW 50, (2) NW 25 Included items: support pipe construction, flanges, connection pieces, ceramics pall ring packing material, and many glass accessories.

6,300 liter order number 60669 Pressure ratings: Internal -1/6 Bar @ -25/+200°C total volume 8,190 liters; Jacket rated -1/6 Bar @ -25/+200°C total volume 795 liters. Lined with glass WWG9115 With a top mounted drive with Burgmann mechanical seal type M462L-D20 and Burgmann Thermosyphon TS 2000 pneumatic bottom outlet valve, and solids dosing device,

tube pressure rated by -1/10bar @-10/200 degrees C (volume 66 liter), shell pressure rated by -1/10bar @ -10/200 degrees C (volume 180 liter). Tubes alpha silicon carbide. Length: 4,800 mm. Shell-side Passes: 1. Tube-side Passes: 1. Tube Type: Straight Tube. Tube Number: 121. Tube Diameter: 14 mm. Tube Length: 4,200 mm. Tube Thickness: 1.5 mm. Nozzle Schedule: shell side: (1) DN100, (2) DN200, (1) DN300; tube side: (1) DN150, (1) DN200. Capacity: 246 L. Heat Exchanger Tube Capacity: 66 L.

• Sheathing covering Insulation rock wool and puff , 304 SS sheathing completely sealed to 0.4 bar
• With thermowell and dip pipe.
• Internal : Buff polished to 240 Grit.
• External: Buff polished to 180 Grit.
• UNDER FABRICATION, WILL BE FACTORY COMPLETE WEEK OF DEC 15 2025! Support Type: Lugs.

MFR # 12269 Model SA-3000 Special three top lifting lugs, six leg couplings, four side wall lugs Shell=1 & 1/64", heads=1 & 1/64", jacket =5/8" PTE size 10 drive with an EX proof 20 HP motor and a dry seal. 36" main cover. 18" man way with pro ring and sight glass assembly with man way assist.

• CS, with rubber lining, Vapor Body, with Alloy support accessories, forced circulation crystallizer, part of a Zero Discharge System (ZLD). The system's major equipment consists of a shell and tube evaporator heater, Vapor body, recirculation pump and centrifuge. Rated for 50 GPM flow10% moisture) and consumes 20 psi steam at 25,00 lbs./hr. Following is a short process description: The feed from Brine Evaporator enters the recirculation piping above the recirculation pump. The feed is mixed with recirculating brine slurry and pumped through the heater where it increases in temperature and is sent to the vapor body. The hot brine flashes down to the saturation pressure inside the vessel, producing vapor and the cycle is repeated. Crystals are formed continuously in crystallizer vapor body and have to be removed. Concentrated product is removed from the system, passed through a centrifuge to remove the solid crystals and is returned to the evaporator recirculation line. The crystals are sent to a landfill. Vapor from the crystallizer is sent to a small barometric condenser using cooling water to condense the vapors. Condensate is mixed with incoming cooling water and is discharged back to the cooling tower. Vent from the condenser is vented by a CS ejector, through a silencer, and out to the atmosphere. Prime condensate from the condensed plant stream is sent back to the primary feed heater to assist in heating incoming Brine Evaporator feed. The following are main components of the system: Stock #228100- crystallizer heater is 5,700 Ft2 of surface area, with 1040 straight tubes, 1.25”OD x 0.028” wall thickness x 12 Feet long, and are constructed of Titanium. The tube sheets are SS316 Ti clad. Heads are made of SS alloy AL6XN & Shell of SS316L. The Crystallizer stock # 228156 is 16’ Dia. x 30’ Overall Height with 60” cone bottom. It is made of rubber lined Carbon steel. (the crystallizer vessel was removed , we have a drawing so a new vapor body can be constructed.) The Crystallizer recirculation pump, stock #228104 is 19,000 GPM with 150 HP motor and fabricated from SS alloy. The centrifuge stock #228101 is Bird Bowl type, 24" diameter x 38" long, rated for 18,304 Lbs./hr. with SS316L contact parts, 30 HP Motor with SS alloy product contact parts.

• 300 GPM, Zero Discharge System brine evaporator/crystallizer system (ZLD)System includes a falling film evaporation system, with mechanical vapor recompression, and a forced circulation crystallizer.
• Previously used by a major utility company. This process has been maintained to an excellent standard. The overall system is designed to concentrate 300 GPM flow rate Reverse Osmosis reject stream to essentially dry, land fillable solids. Distillate produced in the evaporator / crystallizer is of high quality ( less than 10 mg/l TDS excluding volatiles) and suitable to recycle.There are two 150 GPM, MVR falling film Brine Evaporators followed by a 50 GPM feed flow rate, steam driven, forced circulation type Brine evaporative crystallizer. A centrifuge is integrated with the crystallizer to produce solids suitable for a landfill.
• All major and minor components are included including some but not all field instrumentation. The evaporator uses "seeding" crystals in the slurry in order to prevent scale up on the tubes. Major items are as follows: Two (2) 150 GPM falling film evaporators with titanium tubes, and flood box/sump constructed of AL6XN and 316 SS. Each evaporator has a MVR system with a mechanical compressor provided by Dresser-Rand, and a recirculation pump by ITT rated for 5000 gpm. ( IPP stock numbers 228146 & 228148) ; One 50 GPM crystallizer, previously had a rubber lined vessel, but was removed due to bad rubber. (vessel can be re fabricated from either SS or CS). Also with a 3,500 sq.ft. shell and tube heat exchanger, and a recirculation pump rated for 19,000 GPM. The heater has wetted parts of AL6XN, and the pump alloy is CD4MCu. ( IPP stock numbers 228100 through 228110) Dry product is discharged through a Bird centrifuge rated for 18,000 lbs./hr. (IPP stock number 228101)

fermenter Tankki OY agitator drive, serial # 8420, driven by Sew-Eurodrive, type FAF80-DV160-M4, 11kw, 3/50/400/690 volt, 1440-105 rpm geared motor, (3) 6-blade turbine type agitators, dry running mechanical seal,

• 10000 liter working capacity,
• design pressure internal 3.5 bar + full vacuum @ 100 degrees C (10820 liter),
• internally highly polished to 0.5 to 0.8 microns,
• design code: BS5500 1997 CAT 2
• top platform and vertical ladder available if required

Shell rated 150/FV @ 450 degrees F. Conventional jacket 150/FV @ 450 degrees F with welded 2:1 elliptical heads Alloy mixer with dual tier agitation, lower is a CBT, upper is a PBT

• design pressure 1.030/3.5 bar @ -15/100 degrees C,
• design code ASME VIII DIV. 1. 1989 (DEC 90 ADDENDA)

With (2) PTFE lined centrifugal pumps, manufactured by Richter Chemie, type PCK/F 32-160, 2900 rpm, 165mm diameter impellor, mounted on a base plate,

• 10000 liter working volume
• max working pressure internal -1/6 bar @ -25/160 degrees C (11610 liter),
• jacket -1/10 bar @ -25/150 degrees C (721 liter),
• EX II 2 G classification,
• CE0034,
• glass type 3009-U
• white glass body, baffles and blue glass shaft
• design code AD-M 2000,

• reactor/crystalliser,
• design pressure internal 6 bar + full vacuum @ -29/185 degrees C (12300 liter), jacket 10 bar + full vacuum @ -20/185 degrees C,
• driven by 15kW, 3/50-60/690-400/660-380/415-440 volt, 1467/1463/1471/1763 rpm ATEX EExde IIC T4 IP65 motor,
• 3-sets of 2-blade Viscoprop pitched paddles, 1-set of 2-blade Endorgan pitched paddle on the bottom of the shaft,
• gas type Burgmann double dry running mechanical seal,
• design code: PD5500 - 2006 - module G - gas group 1, CAT 2, CE 0878,

Process sidde rated 45 PSI @ -30/+122 degrees F. Service side rated 30 PSI @ -30/+122 degrees F.

• design pressure internal -1/6 bar @ -29/200 degrees C,
• jacket -1/10 bar @ -29/200 degrees C,
• CE0038,
• glass type 9129,
• driven by 45-52kW, 3/50-60/690-400/660-380/415-440 volt, 1477/1473/1479/1773 rpm EExd IIB II 2G T4 ATEX motor via a reduction gearbox,
• 90 rpm shaft speed,
• white glass body, blue glass shaft and baffle
• design code: ASME VIII DIV 1, 2004 ANNEXE Z and essential safety requirements of PED/97/23/EC,

jacketed high pressure reactor Jacket volume: 1700 liter Total length: 8000 mm Jacket wall thickness: 30 mm

#4 inside with welds ground and polished Lifting eyes on top of the tank 3” Tri- Clamp connections Insulation - 1” cork with mild steel insulation