Used and Unused Process Plants & Equipment | IPP

Type: Centrifuge-Peeler

Manufacturer: Krauss Maffei

Model: HZ630 PH

Condition: Used

Material: Hastelloy - C22

Basket Diameter: 630 mm (24.8 in)

Basket Depth: 315 mm (12.4 in)

• Pharmaceutical design. This centrifuge has a clear distinction between the process area/clean room and the drive area. The processing area is free of dead space and allows for complete inspection and sterilization.
• The filter medium is installed inside the cantilever mounted screen basket.
• This centrifuge is Gas tight (over -pressure) to 0.04 bar. With feed and wash pipes, hydraulic plow with pneumatic heel cake removal system and solids discharge chute, with door lock switch.
• Internal accessories are Hastelloy C-22, Gasketing is PTFE.
• Internal appears to have a buff polish.

Filtration Area: 0.6 m² (6.5 ft²). Motor Power: 18 kW (24.1 HP). Speed-RPM Maximum: 2,365. G Force: 1,960. Load Weight: 54 kg (119 lb). Gas Tight: Yes.

Type: Evaporator

Subtype: Rising/Falling Film

Manufacturer: APV

Condition: Used

Material: Stainless Steel 316

Pressure: 10 bar (145 psi)

Temperature: 104 °C (219.2 °F)

98.6% water evaporation4-effect falling film evaporator system Designed by Fritz Voltz sohn feed rate 3.4m3/hr, product 1.3 m3/hr Feed to 1st evaporator is 3.4 m3/hr @ 34.8% concentration and @ 104 deg C vacuum @ 4th evaporator 130 mbar Evaporator concentrations are: 1st = 42.1% @ 116 deg C2nd = 55.8% @ 107 deg C, 3rd = 91.3% @ 81 deg C, 4th = 98.6% @ 98 deg C System consists of:(3) 46 square meter 316 stainless steel tube, head and shell falling film evaporator (1st , 2nd, 3rd effects), manufactured by APV, design pressure tubeside 0.69 bar + full vacuum @ 130 degrees C, shell 3.10 bar + full vacuum @ 140 degrees C, working pressure tubeside 0.207 bar @ 120 degrees C, shell 2.07 bar @ 130 degrees C, (44) 50mm diameter x 18 SWG X 7m long 316 stainless steel tubes, 316 stainless steel tube sheets, 560mm diameter 316 stainless steel shell with expansion joint, (1) 316 stainless steel bonnet head, (1) bolt dished bottom head, mounted on a carbon steel skirt(1) 6 square meter 316 stainless steel tube, head and shell falling film evaporator (4th effect), manufactured by APV, design pressure tubeside 2.5 bar + full vacuum @ 150 degrees C, shell 2.5 bar + full vacuum @ 150 degrees C, (14) 44mm diameter x 16G x 3.5m long 316 stainless steel tubes, 323.9mm diameter 316 stainless steel shell with expansion joint, 4295mm overall height, (1) 316 stainless steel flat bonnet head, (1) weld coned bottom, effect attached on top of a 720 liter 316 stainless steel vertical pressure separator/tank, manufactured by APV, design pressure 2.5 bar + full vacuum @ 250 degrees C, 792mm diameter x 1.5m straight side, weld dished top and bottom, mounted on legs(3) approx 600 liter 316 stainless steel vertical separators, manufactured by APV, design pressure 10 psig + full vacuum @ 130 degrees C, 775mm diameter x 1219mm straight side, weld slight coned top, weld coned bottom,(1) 10.6 square meter 316 stainless steel tube and shell horizontal condenser (1st stage), manufactured by APV, design pressure tubeside 2.5 bar + full vacuum @ 150 degrees C, shell 2.5 bar + full vacuum @ 150 degrees C, (34) 25mm diameter x 16G x 4m long 316 stainless steel tubes, (2) 316 stainless steel flat heads, 406mm diameter 316 stainless steel shell, 4.5m overall length, mounted on saddles(1) 11 square meter 316 stainless steel tube and shell horizontal condenser (2nd stage), manufactured by APV, working pressure tubeside 2.07 bar @ 35 degrees C, shell -0.9 bar + full vacuum @ 50 degrees C, (76) ¾” x 18 swg x 4145mm long 316 stainless steel tubes, (2) 316 stainless steel flat heads, 300mm diameter 316 stainless steel shell, overall length 4523mm, mounted on saddles,(3) approx 132 liter 316 stainless steel vertical pressure tanks (flash vessel), manufactured by APV, design pressure 2.5 bar + full vacuum @ 150 degrees C, 400mm diameter x 750mm straight side, bolt dished bonnet head, weld dished bottom, mounted on legsProcess operationThe first 3 evaporators are falling film and tube (shell & tube) evaporators, where the product flows up and down through a series of tubes which are surrounded by a heating medium, steam @ 1.8 bar is used as the heating mediumThe hot liquid from each evaporator is fed to its associated “separator” in which the vapour separates from the liquid and is drawn off,The 4th evaporator uses a “once-through” falling film concentrator, the unit is similar to that of a shell & tube heat exchanger except that the product falls down the unit through a number of pipes which are surrounded by a heating medium, steam @ 1.8 bar is used as the heating medium, Vacuum @ 130mbar is applied to the 4th evaporator, which draws the vapour through the first 4 evaporators.After the 4th evaporator the product is fed through a heat exchanger, where it cools the product to between 50 deg C and 70 deg C, water is used as a cooling medium, from there the product goes to storage tanks (not available)

Vacuum: Yes.

Type: Reactor

Subtype: Batch-Type Agitated

Manufacturer: Gale Process Solutions

Condition: New

Material: Stainless Steel 316L

Capacity (Design): 15,150 L (4,000 gallons)

Internal Pressure: 10 bar (145 psi)

UNUSED

Internal finish 240 grit buff polished-Bright polished, external buff polish to a matte finish. ASME NB rated, and "U" stamped.

welded dish heads (2:1) 12 mm thick

Coil: 114 mm OD x 4 mm thick,

Limpet covers bottom dish and 2615 mm of straight side (pitch 150mm). Coil heating surface area.

With Insulation rings and upper drip ring. Two top lifting lugs and one tailing lug.

20" Manhole with Cover and davit arm assist, one 6" sight glass,

Internal Full Vacuum: Yes. Internal Temperature: 150 °C (302 °F). Sanitary Construction: Yes. Jacket Pressure: 10 bar (145 psi). Jacket Temperature: 150 °C (302 °F). Jacket Material of Construction: Stainless Steel 304. Orientation: Vertical. Agitation: Yes. Diameter: 2,450 mm (96.5 in). Straight Side Length: 3,150 mm (124 in). Support Type: Lugs.

Type: Autoclave

Manufacturer: Webeco GmbH, Bad Schwartau, Germany

Model: H

Condition: Used

Capacity (Design): 0.22 m3 (7.9 ft3)

Chamber Size: 1000 mm

223 liter Sterilizer Internal pressure -1/2.5 bar @ 138 degrees C cover with hinge With a side mounted control panel, and electric steam heating skid

Heating Type: Steam. Height: 1,000 mm (39.4 in). Length: 1,000 mm (39.4 in). Width: 600 mm (23.6 in).

Type: Centrifuge-Peeler

Manufacturer: Ellerwerk

Model: 937-H

Condition: Used

Material: Hastelloy - Other

Basket Diameter: 1,050 mm (41.3 in)

Basket Depth: 500 mm (19.7 in)

peeler centrifuge with a 0.12kw, 3/50/230/400 volt, 1360 rpm fan motor, discharge screw/plow driven by 2.2kw, 3/50/400 volt Ex motor, hydraulic door locking mechanism and cake thickness device driven by a hydraulic pump with a 0.75kw, 3/50/400 volt Ex motor, hinged front door, 1-200mm discharge, 1-250mm filtrate with s/steel tank, centrifuge with (1) Siemens OP37 controller, (1) s/steel GAF filter, (1) diaphragm pump, (1) 600ltr plastic tank, 900mm diameter x 1m high, (1) s/steel centrifugal pump, manufactured by SERO, type SEMA-3111-75-2.32, (1) 35ltr Schott glass reciever, (2) flow meter, (2) pneumatic valves, (1) main control panel

Filtration Area: 1.65 m² (17.8 ft²). Motor Power: 22 kW (29.5 HP). Speed-RPM Maximum: 1,400. Load Weight: 230 kg (507 lb). Controls: Yes.

Type: Evaporator

Subtype: Crystalizer/Evaporator

Condition: Used

Material: Rubberlined

Clad: Yes

Evaporation Rate: 9,050 kg/h (20,000 lb/h)

Orientation: Vertical

• CS, with rubber lining, Vapor Body, with Alloy support accessories, forced circulation crystallizer, part of a Zero Discharge System (ZLD). The system's major equipment consists of a shell and tube evaporator heater, Vapor body, recirculation pump and centrifuge. Rated for 50 GPM flow10% moisture) and consumes 20 psi steam at 25,00 lbs./hr. Following is a short process description: The feed from Brine Evaporator enters the recirculation piping above the recirculation pump. The feed is mixed with recirculating brine slurry and pumped through the heater where it increases in temperature and is sent to the vapor body. The hot brine flashes down to the saturation pressure inside the vessel, producing vapor and the cycle is repeated. Crystals are formed continuously in crystallizer vapor body and have to be removed. Concentrated product is removed from the system, passed through a centrifuge to remove the solid crystals and is returned to the evaporator recirculation line. The crystals are sent to a landfill. Vapor from the crystallizer is sent to a small barometric condenser using cooling water to condense the vapors. Condensate is mixed with incoming cooling water and is discharged back to the cooling tower. Vent from the condenser is vented by a CS ejector, through a silencer, and out to the atmosphere. Prime condensate from the condensed plant stream is sent back to the primary feed heater to assist in heating incoming Brine Evaporator feed. The following are main components of the system: Stock #228100- crystallizer heater is 5,700 Ft2 of surface area, with 1040 straight tubes, 1.25”OD x 0.028” wall thickness x 12 Feet long, and are constructed of Titanium. The tube sheets are SS316 Ti clad. Heads are made of SS alloy AL6XN & Shell of SS316L. The Crystallizer stock # 228156 is 16’ Dia. x 30’ Overall Height with 60” cone bottom. It is made of rubber lined Carbon steel. (the crystallizer vessel was removed , we have a drawing so a new vapor body can be constructed.) The Crystallizer recirculation pump, stock #228104 is 19,000 GPM with 150 HP motor and fabricated from SS alloy. The centrifuge stock #228101 is Bird Bowl type, 24" diameter x 38" long, rated for 18,304 Lbs./hr. with SS316L contact parts, 30 HP Motor with SS alloy product contact parts.

Diameter: 4,900 mm (192 in).

Type: Evaporator

Subtype: Rising/Falling Film

Manufacturer: Betchel

Model: 130T

Condition: Used

Material: Titanium

Evaporation Rate: 18,150 kg/h (40,000 lb/h)

Orientation: Vertical

• Falling film evaporator with mechanical vapor recompression, part of a Zero Discharge System (ZLD). The Evaporator includes the following major components: the evaporator, a circulation pump, a compressor, the deaereator, a distillate system, the feed heaters, and associated pumps. Each evaporator shares a common feed tank and seeding system.
• This evaporation system was previously used in a Zero Discharge System by a major Utility company. It was designed and engineered by Bechtel, and utilizes a seed-slurry process to maintain heat transfer tubes in a scale controlled manner. The process has been maintained in excellent shape.
• The main evaporator (Plant # BC-1/2) is a Model 130T designed by RCC and manufactured by Plant Maintenance Services, and has 13,000 square foot of surface area in the tube section. The construction Alloys are Titanium, AL6XN, and 316 SS. The design conditions for the condenser shell are 8 psig internal and 2 psig external at 250 degrees F. The condenser tubes are rated for full flooding and 8 psig external at 250 degrees F. The floor and sump are rated for full flooding and 2 psig at 250 degrees F. The evaporators dimensions are 88" OD at the condenser, 106" OD in the mid section and 134"OD at the sump/skirt. Overall height is 54' 11". The unit is skirt mounted. The tubes are 2" OD x 0.028" wall thickness x 24' long with a titanium top tube sheet and a AL6XN bottom tube sheet. The vessel includes two 30" manway for top and side access, and structural steel with stairs and platforms.*The recirculation pump(Plant # P-034-A/B) is an AC/ITT single stage, open impeller, horizontal centrifugal pump. It is a model # 150, size 14 x 12 x 21 PWO, with packing on the main shaft. It is rated for 5000 GPM at 40' TDH. The material of construction is Austenitic SS (CD4MCU). It is a base mounted direct coupled pump, driven by a 75 HP AC motor. The motor is rated for 60 Hz, 3 ph, TEFC with a 497 T frame.Mechanical Vapor recompression is provided by a Roots centrifugal blower( Plant # C-002-A/B), in a skid mounted package with an electrical driver. The blower is a Type 360IB, serial # HA3352. It is rated for 1233 lbs./minute, with an inlet volume of 30,003 ACFM, at 14.82 psi, with a specific gravity of 0.622. The inlet temperature is rated for 217 degrees F and the discharge pressure is 20.2 psi. It operates at 7309 RPM. It has a Lufkin gear increaser, and is driven by a Siemens 1000 HP ac motor. The motor is rated for 3/60 1460 volts. The skid mounted unit includes controls, oil system, and oil cooler.

MVR: Yes.

Type: Pulverizer

Subtype: Granulator/Disintegrator

Manufacturer: GEA

Model: Pharmodule PMA Advance 300

Condition: Unused

Material: Stainless Steel 316L

Capacity: 0.23 m3 (7.9 ft3)

Outlet Discharge Diameter: 50.8 mm (2 in)

100 kg typical batch weight (Polished to a 0.1 Ra Min finish) Standard capacity range is 120-240 liters. This granulator features a through the wall design where the utilities are located outside the clean room. It has a jacket for the base and bowl with temperature sensor. The main impeller is capable of being raised and lowered. The side chopping system has a variable speed control. Discharge is into a through the wall mill model U-20. Features sanitary design and Clean in place. This multipurpose machine can process dry powders, aqueous and solvent granulations, effervescent products, and melt palletization applications. This machinery is electronically controlled. Can be used with Fluid bed dryer IPP stock # 233968.

Inlet Diameter: 101.6 mm (4 in). Motor Power (Design): 15 kW (20.1 HP). Orientation: Vertical. Choppers: Yes side mounted with VFD-7.5 kW. Jacket: Yes. Clean In Place: Yes.